E3 Challenger

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The last technology,
speed and precision

Electric bending press
 
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Farina is proud to present the new bending system E3 Challenger.This system opens a new way of work to bend, easily and fast, big quantities of “small” dimensions products.
 
Technical information
COMPOSITION OF THE SYSTEM:
 • IRON BASE
 • ELECTRIC PRESS BRAKE E3 30-12
 • FANUC ROBOTICS M-16iB/10L
 • 2D graphic CN UNIT on Win with COMPUTES software
 • SAFETY REPAIRS
IRON BASE: where all the other components are fixed, thought to make an easy and fast transport and easy load/unload operations from trucks. This part is composed by welded and fixed iron profiles covered by an iron plate to guarantee stability and to avoid vibrations. On the floor of the base 4 detachable rings are present to allow an easy lifting of the system using belts. The dimension of the base are:
length: 3700 mm
width: 2400 mm

 
ELECTRIC PRESS BRAKE E3: a full electric press brake powered by GEFanuc motors and drivers. This kind of machine guarantees a 0,01 mm of precision on the axis movement. The machine is also Ecological (no oil), Efficient (high speed and high precision) and Economic (low maintenance). Following some specifications:
• 4 axis Y1-Y2-X-R
• Power 30 tons
• Working length 1250 mm
• Y Stroke 250 mm
• Appr. and returning speed 200 mm/s
• Working speed 10 mm/s
• Pneumatic tool clamping
• 2 high speed axis motorised backgauge in Aluminium
• X axis stroke 500 mm
• R axis stroke 120 mm

GE Fanuc Power mate i Model H axes controller with the following specifications:
• PLC: Embedded PMC SB6 type (0.085 s/step)
• Servo control: Full digital axis control
• Servo Connection: FSSB fibre-optics servo bus
• Max Controlled Axis: 8
• Simultaneous Axis: 4
• Interpolation: Standard FANUC CNC ISO programming commands
• Axis Synch: Synchronisation of up to 4 axis pairs
• Digital I/O: Embedded digital I/O + standard FANUC I/O link bus (Robot interface)
• Communication: Fast Ethernet TCP/IP communication 100MBit/s
• Alarm & Operation Logging: automatic alarm & messages history diagnostic
 

 

INDUSTRIAL ROBOT BY FANUC ROBOTICS M-16IB/10L is a six axes, modular construction, electric servo-driven robot that provides consistent performance with high productivity. Following some specifications:
• Maximum payload 10 Kg
• Maximum reach 1885 mm
• Repeatability +-0.1 mm
• 6 Axes or more
• Motion speed J1 165 ฐ/sec
                       J2 165 ฐ/sec
                       J3 175 ฐ/sec
                       J4 350 ฐ/sec
                       J5 340 ฐ/sec
                       J6 520 ฐ/sec
• Mechanical brakes on all axes

2D GRAPHIC CN UNIT ON WIN: on this unit are loaded two software to manage the bending operations and the robot
 
programming; following some specifications:Cpu : INTEL CELERON 2.4 GHz
• Ram : 256 MB
• HD : 80 GB
• SCHEDA VIDEO : OpenGL HW con 32 MB di Ram
• CDROM : 52 x
• LPT : 1
• Usb : 6 (4 )
• 1 Floppy disk 1.44 :
• PS2 keyboard interface :
• PS2 mouse interface :
• 1 serial port + 1 on board, 2 LAN Port
• Screen : TFT 15” LCD 31-60 KHz TCO99
• Op. system : Windows Xp
 
BENDING SOFTWARE: PBS OEM  
Main screens: Programming CN
In the first one the user can:
• Mange tools and products
• Create and edti tools
• Edit numeric and graphic programs
• Simulate and manage bending sequence
• Manage beam, bed, intermediaries
• Manage single bends
In the second is possible to:
• Manage machine parameters and axes parameters
• Execute automatic programs and edit automatic programs
• Move manually all the axes
ROBOT PROGRAMMING: BEND TOOL
Off-line programming of the Fanuc robot.
Working mode: This new product helps the user during the “teaching” phase. It compiles all the program to move the robot, choose the right macros for all the steps of the bending sequence. Bend tool saves the robot program after the teaching phase.
The user can define the tools of the system working on tools libraries.
Starting form a dxf file of the “unbended” product Bend tool allow to define the bending sequence and the main movement of the robot to realise it.
In these movements is possible to manage: release mode of the part, outing of the robot from the press brake, pinching mode and other finctions.
At the end is possible to generate the robot program to send to the robot CN. The passage can be done by memory card or by LAN.
CENTRING DEVICE to centre with gravity the products. The dimensions for this components is to be defined according with the customers requests and production.
SAFETY REPAIRS: a system of walls (grids) to close the working area composed by different panel with 2 doors equipped with emergency buttons. The walls can be disassembled to increase the working area protecting the system with optical safeties (class 4).
The dimensions of the machine are:
   
  
• width 2450 mm    -   • length 3700 mm    -   • height 2900 mm    -   • weight 3400kg
The “Challenger” is able to create an automatic bending process programming the machine from one only unit.
This unit is equipped with two related software to manage the bending sequence and the robot movement sequence.
The system requires only:
Electrical power: 400V 50Hz
Air: 6 bar min